Industrial Air Cooled Water Chiller Machine

As a manufacturer deeply rooted in the field of temperature control, the core differentiating highlights of our Industrial Air Cooled Water Chiller Machine lie in its "12.5 kW high-power output + Triple-unit configuration + Exclusive adaptation for rubber extrusion." Unlike standard single-unit equipment, this system is custom-tailored for the continuous, high-precision production environments typical of rubber extrusion operations.

We employ an Air Cooled design complemented by a water-based cooling circuit, eliminating the need for an external cooling tower. This ensures easy installation while avoiding common maintenance challenges associated with traditional water-cooled systems—such as scale buildup and algae growth—making it perfectly suited for the complex, high-temperature, and oil-prone operating conditions found in rubber workshops. The 12.5 kW cooling capacity allows for the rapid dissipation of shear heat and reaction heat generated during the rubber extrusion process. The triple-unit configuration enables independent or collaborative operation, flexibly matching the varying load demands of the rubber extruder. This prevents issues caused by temperature fluctuations—such as rubber scorching, surface roughness, and dimensional deviations—while also catering to the low-temperature requirements of other industries, including electroplating, breweries, beverage plants, and the food sector. It is particularly well-suited for use in regions with high ambient temperatures, maintaining stable performance even during hot summer conditions.

Equipment Safety Performance

We have equipped this Industrial Air Cooled Water Chiller Machine with a comprehensive safety design, featuring robust protection mechanisms and clear fault display functions. The system monitors operational status in real-time; should any anomaly occur, it immediately triggers safety protocols to effectively mitigate risks such as equipment overload or pipeline irregularities. Furthermore, for added convenience, the unit does not require specialized technical personnel for maintenance; standard staff members can easily perform inspections and routine upkeep. This significantly reduces maintenance costs for the client, minimizes downtime in rubber extrusion production, ensures operational continuity, and prevents material waste and production delays caused by equipment malfunctions.

Can it support long-term, continuous operation for rubber extrusion?

We employ an oxygen-free copper pipe welding process, paired with an integrated 304 stainless steel piping system. This design effectively mitigates issues such as pipe clogging and corrosion, thereby enhancing heat exchange efficiency while simultaneously resisting the corrosive effects of oil and dust prevalent in rubber manufacturing environments, ultimately extending the equipment's service life. Furthermore, the unit features an independent electrical cabinet design, which effectively isolates internal electrical components from oil and dust contamination, ensuring their protection and longevity. We utilize compressors imported from Copeland (USA), integrated with electrical components from leading global brands—such as Omron, Fuji, TE, and LG—to ensure the equipment's long-term stability and reliability at the hardware level. Renowned for their exceptional reliability and high-efficiency performance, Copeland compressors enable continuous and stable operation, perfectly meeting the demands for heavy-duty, continuous production inherent in rubber extrusion processes. Supported by a robust, 120kg chassis, the unit operates with superior stability, living up to our customers' trust in our commitment to quality.

Is it easy to operate?

Our Industrial Air Cooled Water Chiller Machine offers an optional RS485 communication interface, enabling automated management of the temperature control process. Users can select between an imported microcomputer controller or a PLC control system, allowing for seamless integration with the central control systems of rubber extrusion production lines. This integration facilitates real-time monitoring and adjustment of temperature parameters, minimizing the need for manual intervention and significantly boosting both production efficiency and temperature control precision. Additionally, the unit features an automatic heating power switching function that requires no manual operation, thereby greatly enhancing operational convenience. With three distinct configuration settings, the unit can flexibly adjust its operating mode based on the specific load requirements of the rubber extrusion process. This ensures a precise match between cooling capacity and production demand, further optimizing energy efficiency and catering to the unique temperature control requirements of various rubber extrusion specifications. Ultimately, this contributes to improving the molding quality and batch-to-batch consistency of the final rubber products.

How energy-efficient is the equipment?

Our Industrial Air Cooled Water Chiller Machine offers significant advantages in terms of both energy efficiency and adaptability to high-ambient-temperature environments. By utilizing high-efficiency evaporators and condensers—and optimizing the heat exchange structure—our unit achieves energy savings of over 30% compared to traditional equipment. Over the long term, this translates into substantial reductions in operating costs for our customers, aligning perfectly with the growing trend toward green manufacturing within the rubber industry. To address the operational requirements of countries with high ambient temperatures, we have implemented specialized optimizations for our equipment. By refining the Air Cooled heat dissipation system and compressor operating parameters, we have effectively resolved issues regarding reduced cooling capacity and increased energy consumption typically associated with high-temperature environments. Even under extreme heat conditions, the unit maintains stable cooling performance, preventing overload-induced shutdowns. This makes it perfectly suited for industrial production scenarios in regions with high ambient temperatures. Furthermore, the 8ACH model is equipped with two independent compressor units that can operate either individually or in tandem, thereby enhancing both the equipment's operational flexibility and energy efficiency.

Procurement and After-Sales Support

The Industrial Air Cooled Water Chiller Machine (Model: AQ-5ACHS-12L*3) features a compact, integrated design. It is equipped with three compressors imported from Copeland (USA), delivering a total cooling capacity of 12.5 kW. The unit operates at ultra-low noise levels, ensuring it does not disrupt the workshop production environment. Utilizing standard industrial 380V/50Hz power and employing water as the heating medium, the system offers a precise temperature control range spanning 5°C to 98°C, perfectly meeting the specific temperature requirements of rubber extrusion processes. The equipment holds dual ISO and CE certifications, ensuring its quality is fully compliant and strictly controlled.

We provide not only high-quality products but also comprehensive after-sales support, ensuring a worry-free experience for our global clients throughout the entire partnership. We offer a 2-year warranty, 10 years of active service support, and lifetime maintenance. Should a technical assessment during the warranty period confirm a genuine quality-related issue, we will provide our utmost support to ensure the equipment's stable operation, thereby preventing any delays to your rubber extrusion production schedule caused by equipment malfunctions.

FAQ

1. What are the advantages of a three-unit configuration compared to a single-unit system?

Compared to a single-unit system, our three-unit configuration allows for independent or collaborative operation, offering the flexibility to precisely match the varying load demands of the rubber extruder. The high-power 12.5 kW capacity enables rapid heat extraction generated during the extrusion process, ensuring more precise temperature control and preventing material defects caused by temperature fluctuations. Additionally, the number of active operating units can be adjusted according to production requirements, further enhancing energy efficiency and supporting the demands of continuous rubber extrusion production.

2. What are the advantages compared to standard compressors?

The U.S.-imported Copeland compressor features superior reliability and high-efficiency performance. It operates stably with a low failure rate, enabling long-term continuous operation—a perfect match for the heavy-duty production demands of rubber extrusion processes. Furthermore, when paired with high-efficiency evaporators and condensers, it further enhances the equipment's energy-saving capabilities and extends its service life, offering significantly higher operational efficiency and greater stability compared to standard compressors.

3. Is this equipment truly suitable for countries with high ambient temperatures? Does it operate stably in hot environments?

A: Our Industrial Air Cooled Water Chiller Machine has been specifically optimized for use in countries with high ambient temperatures. By refining the Air Cooled heat dissipation system and compressor operating parameters, we have effectively resolved common issues associated with high-temperature environments—namely, diminished cooling capacity and increased energy consumption. Even under extreme heat conditions, the unit maintains stable cooling performance, preventing equipment overload and subsequent shutdowns. It is perfectly suited for industrial production environments in regions characterized by high ambient temperatures.

Contact Us

WeChat / Mobile: +86-13336655820

Email: sales9188@foxmail.com

We invite you to share details regarding your rubber extrusion production scale, temperature control requirements, and any specific customization needs. We will provide you with a personalized quotation, detailed technical specifications, and a tailored solution plan. We offer one-on-one support to answer all your inquiries, guiding you through every step of the procurement and operational process to help you enhance the quality and efficiency of your rubber extrusion production.