Industrial Cooling Air Chiller Machine

As a Manufacturer specializing in the field of temperature control, the highlight of this Industrial Cooling Air Chiller Machine is "6L small capacity for precise adaptation + pure water cooling design + high environmental temperature tolerance". Different from the previous multiple models and large-capacity devices, it is specially designed for small and medium-sized precision production scenarios. We adopt a water-cooling cooling method. Compared with air-cooling equipment, the water-cooling system uses water as the intermediate medium for heat dissipation, resulting in higher heat exchange efficiency and less sensitivity to environmental temperature. Even in a summer with high temperatures, it can maintain stable cooling performance, avoiding the problems of decreased cooling capacity and increased energy consumption due to excessive environmental temperature. This is the core reason for its suitability for areas with high environmental temperatures. At the same time, the 6L small capacity configuration ensures more precise temperature control, perfectly meeting the strict requirements for temperature stability in plastic processing and precision machine tools, helping to improve product quality and production efficiency. It can also be widely adapted to various industries with low-temperature requirements such as breweries, beverage factories, and food industries.

Is the equipment safety guaranteed?

We always prioritize safety protection. For this water-cooled mold temperature controller, we have equipped it with a comprehensive safety design to completely eliminate customers' concerns. We have installed pipeline explosion-proof equipment and hot water bypass pressure relief circuits on the equipment, which can effectively buffer pipeline pressure fluctuations and prevent pipeline bursts, leaks, and other safety hazards at the source. This ensures the safety of the workshop production and the stable operation of the equipment in all aspects. At the same time, the equipment is equipped with a complete safety protection mechanism and clear fault display function. It can monitor the equipment's operating status in real time. Once an abnormality occurs, it will trigger protection immediately. What's more, without the need for professional technicians, ordinary staff can easily complete maintenance and repair, significantly reducing the maintenance costs for customers and reducing production downtime, ensuring the continuity of precise production.

Can the equipment quality support long-term precise production?

The Industrial Cooling Air Chiller Machine adopts 304 stainless steel integrated piping, which not only effectively reduces pipeline resistance and improves temperature control efficiency, but also completely eliminates rust and leakage problems. It is suitable for the humid environment of water-cooling scenarios and can extend the equipment's service life. The independent electrical box design can effectively isolate water vapor, oil stains, and dust, protecting the internal electrical components and preventing component aging and damage due to environmental factors. This further enhances the equipment's operational stability. We select internationally renowned brands such as Omron, Fuji, and TE for the electrical components. From the hardware perspective, this ensures the long-term stable operation of the equipment. Combined with an ultra-quiet design, there is no noise interference during operation, making it suitable for scenarios with high requirements for production environment, such as precision machine tools. Even with long-term continuous operation, it can maintain stable performance, fulfilling customers' trust in the quality.

Is it easy to operate?

We have combined the characteristics of precise production operations and focused on intelligence and flexibility in the equipment design, making the operation more convenient and the adaptation more accurate. Our equipment supports optional RS485 communication functions, enabling automatic management of the temperature control process. The control mode can be selected as imported microcomputers or PLC, and can seamlessly connect with the central control system of the customer's enterprise. Industrial Cooling Air Chiller Machine can monitor and adjust the temperature parameters in real time, reducing manual intervention and improving production efficiency and temperature control accuracy. At the same time, the equipment has functions of automatic exhaust after startup and switching of heating power, eliminating the need for manual operation, significantly enhancing operational convenience; it supports multi-point temperature control customization, and the horsepower of the oil pump and heating power can also be customized according to the specific production needs of the customer. It can also support functions such as blowing air backwater and RS485 communication, providing comprehensive adaptation to the personalized needs of different precision production processes, especially meeting the temperature control requirements for resin flow and product formation in plastic processing, helping to reduce the waste rate.

Maintenance Recommendations

1. Daily Cleaning and Maintenance: Clean the pipelines weekly to remove scale and impurities inside, to prevent blockages that may affect the temperature control efficiency. Special attention should be paid to the water quality management of the water cooling system and regular replacement of the cooling water to prevent pipe corrosion and reduce heat exchange efficiency, as well as energy consumption; also, clean the dust and moisture on the equipment surface to keep it dry and avoid moisture damage to electrical components.

2. Regular Inspection of Protection: Monthly inspection of the explosion-proof equipment for pipelines and the bypass pressure relief circuit for hot water should be conducted to confirm normal operation, and check for any leaks or looseness in the pipelines. Address potential hazards promptly to avoid affecting equipment safety and production continuity, especially in water cooling scenarios, where proper pipe sealing protection should be ensured.

3. Electrical Component Maintenance: Quarterly inspection of the electrical components in the independent electrical box, cleaning the dust inside, and confirming that the components of brands such as Omron and Fuji are in good contact to avoid equipment failures due to poor contact; also, check if the lines are aging and replace damaged lines in time to adapt to the humid environment of the water cooling scenario, to prevent electrical failures.

4. Custom Function Maintenance: If equipped with optional functions such as RS485 communication, imported microcomputers/PLC control, monthly inspection of communication connections and control accuracy should be conducted, calibrate temperature parameters in time to ensure normal linkage with the precise production control system, guaranteeing precise temperature control and meeting the requirements of precise production processes.

5. Seasonal Maintenance: During the summer high-temperature season, strengthen equipment cooling system inspection to ensure normal operation of the water cooling system and prevent equipment protection shutdown due to excessively high environmental temperature; in winter, take measures to prevent freezing of the pipes, to avoid damage to the equipment due to ice formation in the cooling water, and extend the equipment's service life.

FAQ

1. What are the advantages of water-cooled equipment compared to air-cooled equipment?

Answer: Compared to air-cooled equipment, our water-cooled equipment has higher heat exchange efficiency, is less affected by environmental temperature, and can maintain stable cooling performance even in high-temperature environments. It will not experience a decrease in cooling capacity or an increase in energy consumption. Moreover, it has more precise temperature control accuracy, operates silently, is more suitable for precision production scenarios, and water, as the heating medium, has a fast heat exchange efficiency, which can shorten the production cycle and reduce operating costs.

2. Can the Industrial Cooling Air Chiller Machine meet the requirements of precision machine tools?

Answer: With a temperature control range of 15℃ - 120℃, it can precisely cover the entire process temperature control requirements for precision machine tools, plastic processing, and other scenarios. Combined with the intelligent temperature control system, the temperature control accuracy is stable, which can effectively ensure the forming quality of precision products and avoid product defects caused by temperature fluctuations. It also meets the temperature requirements for resin flow and surface smoothness in plastic processing.

3. Can the equipment meet our personalized production requirements?

Answer: We support OEM and ODM customization. Based on your precise production needs, we can customize the oil pump horsepower, heating power and multi-point temperature control. Additionally, optional features such as air blowing and water return, and RS485 communication can be selected. It can fully adapt to your personalized production process and can be put into use without any additional modifications.

4. Is the maintenance of the water-cooling equipment difficult?

Answer: Our equipment is designed with a comprehensive fault display function. Ordinary staff can easily complete basic maintenance and upkeep without the need for professional technicians. We also provide detailed maintenance suggestions. Following these suggestions for regular maintenance can not only extend the equipment's service life but also ensure stable temperature control and avoid any impact on the precise production schedule.

Product Specifications

Contact Information

Mobile/WeChat: +86-13336655820

Email: sales9188@foxmail.com